MANUFACTURING CAPABILITY & EQUIPMENT LIST
Review the equipment and process requirements for your part. Brands, models, availability and inspection arrangements are confirmed for the proposed production route.
Equipment list
Use the list below to identify the equipment relevant to your part. Request the current production-site equipment details during project review.
| Equipment | Brand / model / line configuration | Qty | Application |
|---|---|---|---|
| CNC MACHINING | |||
| CNC lathes (slant bed) | Shenyang Machine Tool i5 T5 / T8 series | 16 | Turned parts: shafts, bushings, flanges, hydraulic fittings, Ø10–320 mm |
| CNC lathes (flat bed) | Shenyang Machine Tool / Dalian Machine Tool, CK series | 8 | Large-diameter turning: flanges, rings, cylinder components up to Ø800 mm |
| Vertical machining centres | Shenyang Machine Tool i5 M4 / Takisawa-style T-KT V856, 3-axis & 4-axis | 14 | Milled parts: housings, brackets, plates, gearbox components |
| Horizontal band saws | Chenlong GB series | 2 | Bar & billet cutting for machined parts and forging blanks |
| FORGING | |||
| Electro-hydraulic forging hammers | Anyang Forging Press, 1 t class (free forging) | 1 | Open-die forgings: shafts, blocks, rings, blanks up to ~300 kg |
| Friction screw presses | Anyang Forging / Qingdao Qingduan, J53-160 & J53-300 (160–300 T) | 2 | Closed-die forgings: gear blanks, connecting rods, flanges, pick bodies |
| Medium-frequency induction furnaces | Yingda (Inductoheat-type), 250–500 kW | 2 | Billet heating before forging, 1 100–1 250 °C controlled |
| Trim presses | Yadu / domestic straight-side press, 100–200 T | 1 | Flash trimming for closed-die forgings |
| PLASTIC INJECTION | |||
| Horizontal injection moulding machines | Haitian MA series, 100–320 T | 7 | Engineering plastic parts: nylon, POM, ABS, PP components 0.5 g–800 g |
| Hopper dryers & auto loaders | Haitian auxiliary package | 2 sets | Material drying and feeding for moisture-sensitive resins (PA, PC) |
| HYDRAULIC CYLINDER ASSEMBLY | |||
| Circumferential seam welding stations | Dedicated fixture + MIG/MAG welding package | 2 | Cylinder barrel-to-cap and lug welding, welded-type cylinders |
| Cleaning & assembly benches | Dedicated cylinder assembly line (de-burring, washing, oil filling) | 1 line | Internal cleanliness control and cylinder assembly |
| Hydraulic pressure test benches | Custom test rig, 0–42 MPa, data logging | 1 | 100% pressure and leakage testing of finished cylinders |
| Painting booth | Dedicated spray booth with curing | 1 | Surface protection of finished cylinders and large fabrications |
| QUALITY CONTROL | |||
| Hardness testers | Leeb / Brinell & Rockwell, TIME brand | 2 | Heat-treatment and hardness verification on forgings and machined parts |
| Surface roughness testers | TIME / Mitutoyo portable type | 1 | Ra verification on machined surfaces |
| Profile projectors & measuring tools | Xintian Optics projector; Mitutoyo / Guilin calipers, micrometers, gauges | 1 set | Incoming, in-process and final dimensional inspection |
| TOTAL | 58 machines / lines + QC instruments | Casting and heat treatment are performed by audited partner workshops; partner equipment details are disclosed on request. | |
Tooling coordination
Tooling design, production location, ownership, storage and maintenance terms are confirmed in the project quotation.
Capacity & scheduling
Production capacity and the update schedule are agreed for the order, including any repeat-order requirements.
Safety stock & VMI
Our USA hydraulic-cylinder project includes consignment stock. Discuss stock levels, release schedules and payment terms for your own programme.
Expedited orders
Send your required date and quantity. Feasibility, capacity and any expedite charge must be confirmed before an urgent order is accepted.
Quotation requirements & lead time
Provide the information below so our engineering team can confirm the production route, price and delivery schedule.
| Information required | Details |
|---|---|
| Drawings | 2D drawings in PDF or DWG format and 3D files in STEP or IGES format |
| Material | Material type, grade and applicable standard |
| Quantity | Prototype quantity, order quantity and estimated annual demand |
| Tolerances | Critical dimensions, tolerance requirements and inspection criteria |
| Surface finish | Anodizing, plating, painting, polishing or other required treatment |
| Delivery | Required delivery date and destination |
Ready to get a quote?
Send us your drawing, quantity, material and target lead time. We will review the requirements and confirm the quotation scope and schedule for your project.
